Acoustic Levitation-Assisted Contactless Printing of Microdroplets for Biomedical Applications

Tengteng Tang, Dylan Joralmon, Tochukwu Anyigbo, Xiangjia Li

Research output: Contribution to journalArticlepeer-review


The cell is a microcapsule system wherein biological materials are encapsulated by a thin membrane, which provides valuable information on the metabolism, morphology, development, and signal transduction pathways of the studied cell. The cell-inspired microdroplet has the characteristics of efficient nanoscale substance transportation, self-organization, and morphological adaptation. However, it is extremely difficult to manufacture such systems. Mostly vesicles such as liposomes, polymersomes, and microcapsules are first produced by a high-pressure homogenizer and microfluidizer as an emulsion and then encapsulated microcapsules by the drop or emulsion method. Currently, acoustic levitation opens entirely new possibilities for creating bioinspired microdroplets because of its ability to suspend tiny droplets in an antigravity and noncontact manner. Herein, we propose contactless printing of single-core or multi-core cell-inspired microdroplets via acoustic levitation. First, the oscillation mode and microscopic morphology of the droplets under different ultrasonic vibration frequencies are shown by simulation, and the curing characteristics of the shell structure under different ultraviolet illumination conditions are quantitatively measured. The feasibility of manufacturing multi-core microdroplets and manufacturing submillimeter-scale particles based on oil trapping is extensively studied. To explore the morphological adaptability of microdroplets, ferromagnetic Fe3O4 nanoparticles are used to give magnetic-responsive properties to cells, and the microscopic deformation and motion in microfluidic channels under the magnetic field are characterized. Finally, the proposed printing method proves the versatility of in-space contactless printing of complex 3D beam structures and provides a powerful platform for developing biomedical devices and microrobots and studying morphogenesis and synthetic biological systems.

Original languageEnglish (US)
Article number011002
JournalJournal of Manufacturing Science and Engineering
Issue number1
StatePublished - Jan 1 2024


  • acoustic levitation
  • additive manufacturing
  • biomedical applications
  • contactless printing
  • microdroplets printing
  • photopolymerization

ASJC Scopus subject areas

  • Control and Systems Engineering
  • Mechanical Engineering
  • Computer Science Applications
  • Industrial and Manufacturing Engineering


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